Connect-Tek Transa PRO 17 Manuál s instrukcemi

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Instruction Manual
TEC-9300
Self-Tune Fuzzy / PID Process
Temperature Controller
Agency Approvals: RoHS
Manual TEC-9300 Revision 1/2014
TEMPCO Electric Heater Corporation
607 N. Central Avenue Wood Dale, IL 60191-1452 USA
Tel: 630-350-2252 Toll Free: 800-323-6859
Fax: 630-350-0232 E-mail: [email protected]
Web: www.tempco.com
Serving Industry Since 1972
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Strany 1 - Temperature Controller

Instruction ManualTEC-9300Self-Tune Fuzzy / PID ProcessTemperature ControllerAgency Approvals: RoHSManual TEC-9300 Revision 1/2014TEMPCO Electric Heat

Strany 2

61–5 Menu Overview

Strany 3

71–6 System ModesThe controller performs closed loop control in its normal control mode condition. Thecontroller will maintain its normal control mode

Strany 4

81–7 Parameter DescriptionNOTE: For RS-232:Short J1, Open/Cut J2Using RS-232 will disable Event Input Function

Strany 9

13Note: Calibration menu is for supplier configuration use only.

Strany 11 - 1–6 System Modes

15Chapter 2 InstallationDangerous voltage capable of causing death can be pres-ent in this instrument. Before installation or beginningany t

Strany 13

162–6 Thermocouple Input WiringThe thermocouple input connections are shown in figure 2.5. The correct type ofthermocouple extension lead-wire or comp

Strany 14

172–7 RTD Input WiringThe RTD connections are shown in figure2.6, with the compensating lead connected toterminal 12. For two-wire RTD inp

Strany 15

182–9 CT/Heater Current Input WiringMake sure that the total current through TEC99999 does not exceed 100A rms in a 3-Phase system.

Strany 16

19The event input can accept a switch signal as wellas an open collector signal. The event input func-tion (EIFN) is activated when the switch is clos

Strany 17

202–11 Output 1 Wiring

Strany 18

212–12 Output 2 Wiring

Strany 19 - Chapter 2 Installation

222–13, 2–14 Alarm 1 and 2 WiringNote: Both Form A and B contacts are available for the alarm 1 relay.Order the correct form for alarm 1 to suit your

Strany 20 - 2–4 Power Wiring

23192103114125136147158161921031141251361471581619210311412513614715816TX1TX1TX1TX1TX1TX1TX1TX1TX2TX2TX2TX2TX2TX2TX2TX2Terminator220 ohms / 0.5WTermin

Strany 21 - 2–8 Linear DC Input Wiring

242–16 RS-232Figure 2.20 Location of Jumper JP22Figure 2.21 Configuration of RS-232 CableFigure 2.19 RS-232 WiringTEC990142–17 Analog RetransmissionN

Strany 22

25This unit provides a useful parameter “FUNC” which can be usedto select the function complexity level before setup. If BasicMode (FUNC=BASC

Strany 23 - 2–10 Event Input wiring

Warning Symbol This symbol calls attention to an operating procedure, practice, orthe like which, if not correctly performed or adhered to,

Strany 24 - 2–11 Output 1 Wiring

263–2 OUT1 and OUT2 TypesO1TY: Selects the signal type for Output 1.The selection should be consistent with theoutput 1 module installed.The available

Strany 25 - 2–12 Output 2 Wiring

27The ON-OFF control may introduce excessive process oscillationeven if hysteresis is minimized to the smallest. If ON-OFF con-trol is set (i.e., PB1=

Strany 26

283–6 Heat-Cool ControlThe heat-cool control can use one of six combinations of control modes. Setup of parameters for each control mode are shown in

Strany 27

293–7 Dwell TimerAlarm 1 or alarm 2 can be configured as dwell timer by select-ing TIMR for A1FN or A2FN, but not both, otherwise Er07will appear. As

Strany 28 - Figure 2.19 RS-232 Wiring

30Normal Alarm: A1MD=NORMWhen a normal alarm is selected, thealarm output is de-energized in thenon-alarm condition and energized inan alarm c

Strany 29 - 3–1 Input 1

313–9 Deviation AlarmOUT2 can be configured as alarm 2 by selecting AL2. If AL2 is selected forOUT2, then output 2 will perform alarm 2 function. No

Strany 30 - 3–4 Heat Only Control

323–10 Deviation Band AlarmA deviation band alarm presets two reference levels relative to set point. Two types ofdeviation band alarm can be configur

Strany 31 - 3–5 Cool Only Control

333–11 Heater Break AlarmA current transformer (Part No. TEC99999) should be installedto detect the heater current if a heater break alarm is

Strany 32 - 3–6 Heat-Cool Control

343–13 Sensor Break AlarmAlarm 1 or alarm 2 can be configured as a sensor break alarm by selecting SENBfor A1FN or A2FN. If alarm 2 is required as a s

Strany 33 - 3–7 Dwell Timer

353–16 Failure TransferThe controller will enter failure mode if one of the following conditions occurs:1. SB1E occurs (due to input 1 sensor br

Strany 35 - 3–9 Deviation Alarm

363–17 Bumpless TransferThe bumpless transfer function isavailable for output 1 and output 2(provided that OUT2 is configuredas COOL).Bum

Strany 36 - 3–10 Deviation Band Alarm

373–19 Auto tuningThe auto-tuning process is performed at the set point.The process will oscillate around the set point during thetuning process. Set

Strany 37 - 3–12 Loop Break Alarm

38Figure 3.25 shows the effects of PID adjust-ment on process response.If the control performance using auto or self-tuning is still unsatisfactory

Strany 38 - 3–15 PV1 Shift

393–21 Signal Conditioner DC Power SupplyThree types of isolated DC power supplies are available to sup-ply an external transmitter or sensor. T

Strany 39 - 3–16 Failure Transfer

403–23 Display ModeOperationPress several times until (display)appears on the display. Then press to enter display mode.You can select mo

Strany 40 - Self-tune Menu

41Chapter 4 Full Function Programming4–1 Event InputRefer to section 2-10 for wiring an event input.The event input accepts a digital type signal. Th

Strany 41 - 3–19 Auto tuning

424–3 Second PID SetIn certain applications the character-istics of a process are strongly relat-ed to its process value. The TEC-9300 provides

Strany 42 - 3–20 Manual Tuning

434–4 Ramp and Dwell, continued…Ramp and dwellA ramp may be accompanied with a dwell timer to control theprocess. Here is an example.Example with ramp

Strany 43 - 3–22 Manual Control

444–7 Output Power LimitsIn certain systems the heater (or cooler) is over-designed such that the process is too heavily heatedor cooled. To

Strany 44 - 3–25 Reload Default Values

454–9 Analog RetransmissionAnalog retransmission is available formodel number TEC-9300-XXXXXNwhere N=3, 4 or 5. See ordering code insect

Strany 45 - 4–2 Second Set Point

1Chapter 1 Overview1–1 Features** High accuracy 18-bit inputA–D** High accuracy 15-bit out-put D–A** Fast input sample rate (5times/second)** Two f

Strany 46 - 4–4 Ramp and Dwell

464–12 Pump ControlPump control function is one of theunique features of the TEC-9300.Using this function, the pressure ina process can be exc

Strany 47 - 4–6 Differential Control

475–1 Pump/Pressure ControlRegulated water supply systems are widely used in residentialareas, water plants, chemical plants, electrical

Strany 48 - 4–8 Data Communication

485–2 Variable Period Full Wave SSR, continued…The advantages of VPFW SSR, over conventional SSR, are sum-marized in the following table:Output 1 and

Strany 49 - 4–11 Sleep Mode

495–5 Heat-Cool ControlAn injection mold is required to be controlled at120°C to ensure a consistent quality for the parts. An oilpipe is buri

Strany 50 - 4–13 Remote Lockout

505–6 Ramp and DwellExample 1: Temperature cycling chamberA chamber is used to test the temperature cycling effect onpersonal computers. An

Strany 51 - Chapter 5 Applications

515–7 Remote SetPointAn on-line multiple zoneoven is used to dry paint.Since heat demand varies atdifferent positions in the pro-duction

Strany 52 - 5–3 Heat Only Control

525–9 Dual Set Point/PIDThe TEC-9300 will switch between the two PID sets based on theprocess value, the set point, or either of the event inputs. As

Strany 53 - 5–4 Cool Only Control

535–10 RS-485A tile making plant has five productionlines. Each production line is equippedwith 16 TEC-9300 units to control thetempe

Strany 54 - 5–6 Ramp and Dwell

545–11 RS-232Suppose a chemical experiment is performed in a laboratoryand an engineer wants to find the relationship between the chem-ical reaction

Strany 55 - 5–8 Differential Control

55Do not proceed through this section unless there is a defi-nite need to recalibrate the controller. If you do recalibrate,all previous calibration d

Strany 56 - 5–9 Dual Set Point/PID

2Related ProductsTEC99001 Smart network adapter for third party software;converts 255 channels of RS-485 or RS-422 toRS-232 network1–2 Ordering CodeEx

Strany 57 - 5–10 RS-485

56Step 8Press the scroll key until the display shows . Send a 10Vsignal to terminals 15 and 16 with the correct polarity. Press thescroll key for

Strany 58 - 5–12 Retransmit

57Chapter 7 Error Codes and TroubleshootingThis procedure requires access to the circuitry of a unitunder live power. Accidental contact wit

Strany 62

61Chapter 8 SpecificationsPower90–264VAC, 47–63Hz, 15VA, 7W maximum11–26 VAC/VDC, 15VA, 7W maximumInput 1 resolution: 18 bitsSampling rate: 5x/second

Strany 63

62Triac (SSR) OutputRating:1A/240VACInrush Current: 20A for 1 cycleMin. Load Current: 50mA rmsMax. Off-state Leakage: 3mA rmsMax. On-state Voltage: 1.

Strany 64

63Chapter 9 Modbus CommunicationsFunction 03: Read Holding RegistersQuery: (from Master) Response: (from Slave)Slave address (0-255)Function code (3)S

Strany 65 - Chapter 8 Specifications

649-2 Exception ResponsesIf the controller receives a message which contains a corrupted character (parity check error, framing error, etc.), orif the

Strany 67 - 9-1 Functions Supported

31–3 Programming Port and DIP SwitchFrontPanelRearTerminalFigure 1. Access Hole Overview.Table 1.1 DIP Switch Confi

Strany 78

41–4 Keys and DisplaysThe unit is programmed by using the three keys on the front panel. The available key functions are listed in the following table

Strany 79

76P= 100.0RC1607Lo9-3 Communication Examples

Strany 80 - 9-3 Communication Examples

77A–1 Menu Existence Conditions

Strany 83

80A–2 Factory Menu Description

Strany 84 - A–2 Factory Menu Description

81A–3 GlossaryAbsolute zero: The lowest theoretical temperature. At absolute zero, abody would have no molecular motion of heat energy. Absolute zero

Strany 85 - A–3 Glossary

82Current proportioning: A 4–20 milliamp (typical) current outputwhich provides a current proportional to the amount of controlrequired.Current transf

Strany 86

83Intrinsically safe: An instrument which will not produce any spark orthermal effects under normal or abnormal conditions that will ignite asp

Strany 87

84Proportional control mode: When process temperature approachesset point and enters the proportional band, the output is switched on andoff at the es

Strany 88

85A–4 Memohe following table as a master copy for your settings.

Strany 89 - A–4 Memo

51–4 Keys and Displays continued…

Strany 91 - A–5 Warranty

87A–5 WarrantyWARRANTYTempco Electric Heater Corporation is pleased to offer sugges-tions on the use of its products. However, Tempco makes no war-ran

Strany 92 - TEMPCO’s Visionary Solutions

88Complete Your Thermal Loop SystemWith Over 100,000 Various ItemsAvailable from StockThe Electric Heating Element, Temperature Controls andTemperatur

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