Instruction ManualTEC-4100 / 7100 / 8100 / 9100Auto-Tune Fuzzy / PID ProcessTemperature ControllerManual TEC-X100 Revision 3/2015Agency ApprovalsTEMPC
6Parameter Descriptions,Continued…
7Dangerous voltages capable of causing death are some-times present in this instrument. Before installation orbeginning any troubleshooting
8Before wiring, verify the correct modelnumber and options on the label. Switchoff the power while checking.Care must be taken to ensure that t
9Proper sensor installation can eliminate many problems in a con-trol system. The probe should be placed so that it can detect anytemperature change w
10 Control Output Wiring, continued…
112–9 Data Communication2–8 Alarm WiringIf you use a conventional 9-pin RS-232 cable insteadof TEC 99014, the cable must be modified accordingto the f
12Chapter 3 ProgrammingPress for 5 seconds and release to enter the setup menu.Press to select the desired parameter. The upper display in
13The ON-OFF control may introduce excessive process oscillationeven if hysteresis is minimized. If ON-OFF control is set (i.e.,PB=0), TI, T
143.3 & 3.4 Alarm Figures3–4 AlarmThe controller has one alarm output. There are six types ofalarm functions and one dwell timer that can be selec
153–5 Configuring User MenuMost conventional controllers are designed with a fixed order inwhich the parameters scroll. The x100 series have the flexi
163–8 PV ShiftIn certain applications it is desirable to shift thecontroller display value (PV) from its actual value.This can easily be a
173–11 Auto-tuningThe auto-tuning process is performed near the setpoint. The process will oscillate around the set pointduring the tun
183–13 Manual ControlOperationTo enable manual control, the LOCK parameter should be setto NONE, then press for 6.2 seconds; (hand control) will
19Chapter 4 Applications4–1 Heat Only Controlwith Dwell TimerAn oven is designed to dry productsat 150°C for 30 minutes and then stayunpowered fo
204–3 Heat-Cool ControlAn injection mold is required to be controlled at 120°C to ensurea consistent quality for the parts. An oil pipe is buried in t
21Do not proceed through this section unless there is a def-inite need to recalibrate the controller. If you recalibrate,all previous calibration data
22Step 6.Set up the equipment according to the diagram above for calibrating the cold junc-tion compensation. Note that a K type thermocouple must be
23Power90–250 VAC, 47–63 Hz, 12VA, 5W maximum11–26VAC/VDC, 12VA, 5W maximumInputResolution: 18 bitsSampling rate: 5 samples / secondMaximum rating: –2
24AlarmAlarm relay: Form C2A/240VAC, 200,000 life cycles for resistiveload.Alarm functions: Dwell timerDeviation high/low alarmDeviation band high/low
25Chapter 7 Modbus CommunicationsFunction 03: Read Holding RegistersQuery: (from Master) Response: (from Slave)Slave address (0-255)Function code (3)S
Using the ManualInstallers . . . . . . . . . . . . . . . . . . . . . . . . . . . Read Chapter 1, 2System Designer . . . . . . . . . . . . . . . . . .
267-2 Exception ResponsesIf the controller receives a message which contains a corrupted character (parity check error, framing error etc.), or ifthe
27Register Parameter Parameter Scale Scale NotesAddress Notation Low High33 ALFN Alarm Function 0 65535 R/W34 REHI Retransmission high scale value *4
28*1 The error code is shown in the first column of Table A.1 page 32.*2 Definition for the value of MODE register:H’000X = Normal modeH’010X = Calibr
297-5 Communication Examples:Example 1: Download the default values via the programming portThe programming port can perform Modbus communications reg
30Table A.1 Error Codes and Corrective Actions
31WARRANTYTempco Electric Heater Corporation is pleased to offer sugges-tions on the use of its products. However, Tempco makes no war-ranties or re
Complete Your Thermal Loop SystemWith Over 100,000 Various ItemsAvailable from StockThe Electric Heating Element, Temperature Controls andTemperature
NOTES
11–1 GeneralTempco’s TEC-x100 Series Fuzzy Logic plus PID microproces-sor-based controllers incorporate two bright easy to read 4-digitLED displays, i
21–2 Ordering CodeData Communication Accessories:TEC99001 Smart Network Adapter for third party SCADA softwarewhich converts 255 channels of
31–4 Keys and DisplaysKEYPAD OPERATIONSCROLL KEY: This key is used to select a parameter to be viewed or adjusted.UP KEY: This key is used to increase
41–5 Menu Overview
51–6 Parameter DescriptionsContinued…
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